The challenge
A Japanese manufacturer in Vietnam needed office uniforms for its whole workforce, judged against acceptance standards stricter than local practice. No shade variance between garments, stitching on the last suit identical to the first — while each piece still fitted the individual wearing it.
Requirements
- Suits, shirts and trousers in one consistent shade, with no variance between cutting batches
- Uniform seam quality and finishing across every garment
- Each garment made to the wearer's own measurements rather than a size chart
- Measuring arranged so plant production was never interrupted
Solution
- The full cloth requirement bought from a single dye lot, removing any risk of colour drift between rolls
- One dedicated team of tailors carried the whole order from cutting to finishing, so the handwork stayed consistent
- Our mobile team measured on site at the plant, shift by shift
- Measurements filed against employee records for later additions to the same standard
Process
Japanese clients set stricter acceptance standards than the local norm: zero colour variance between fabric lots, and identical stitching from the first garment to the last.
Mon Amie sourced the entire order from a single dye lot and assigned one dedicated team of tailors to the project from start to finish.
Our measuring team worked on site, shift by shift, so production was never interrupted.
Following Mon Amie's standard six steps: consultation → design & cloth → sample approval → individual measuring → production → delivery & three-year warranty. See the process →
Outcome
- One dye lot and one team of tailors: colour and stitching identical from the first garment to the last
- No production time lost to measuring
- Every employee fitted individually within a single, consistent programme
Facing a similar challenge?
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